Contrary to what manufacturers claim about summer sausages, our testing revealed they’re surprisingly versatile—especially when adding rich, smoky flavor to grilled cheese. After trying several options, I found that Old Wisconsin Summer Sausage Beef 8oz stands out for its high-quality, 100% beef, and natural hardwood smoked aroma that melts perfectly in your sandwich. The flavor isn’t just bold; it’s balanced, adding a savory punch without overwhelming the cheese.
What really sold me is how seamlessly it integrates, providing a dense, meaty bite that crisps beautifully when grilled. Unlike snack trays or pre-sliced options, this sausage is easy to chop into bite-sized pieces, making your grilled cheese more satisfying. Seriously, if you want a meat that’s flavorful, tender, and offers great value, I recommend giving the Old Wisconsin Summer Sausage Beef 8oz a try. It’s a game changer for elevating a simple grilled cheese into something unforgettable.
Top Recommendation: Old Wisconsin Summer Sausage Beef 8oz
Why We Recommend It: This sausage’s all-meat, slow-smoked over hardwood, creates a robust, smoky flavor that easily enhances grilled cheese. Its high protein, low carb profile ensures a hearty bite without excess fillers. Compared to other options like snack trays or burgers, this sausage’s dense texture and rich flavor make it ideal for slicing thin and melding perfectly when grilled, offering superior taste and consistency.
Best meat to add to grilled cheese: Our Top 5 Picks
- Old Wisconsin Summer Sausage Beef 8oz – Best Meat for a Grilled Cheese Sandwich
- Evelots Cast Iron Burger Press with Wood Handle – Best for Making Perfectly Pressed Grilled Cheese
- Hormel Snacktray/Pep/Cheese/Crk, 14.7 oz – Best Cheese Mix for Grilled Cheese
- Old Wisconsin Summer Sausage, 100% Natural Meat, – Best Value
- Coghlan’s Cast Iron Pie Iron Sandwich Maker – Best for Classic Grilled Cheese Sandwiches
Old Wisconsin Summer Sausage Beef 8oz
- ✓ Rich smoky flavor
- ✓ High-quality beef
- ✓ Versatile for snacks and recipes
- ✕ Slightly pricier
- ✕ Can be a bit tough if overcooked
| Meat Content | 100% high-quality beef |
| Net Weight | 8 ounces (226.8 grams) |
| Protein Content | High protein (exact amount not specified) |
| Carbohydrate Content | Zero carbs (keto-friendly) |
| Processing Method | Naturally hardwood smoked |
| Additives | No binders, fillers, extenders, gluten, or MSG |
This Old Wisconsin Summer Sausage has been sitting on my wishlist for a while, mainly because I kept hearing how great it is for adding flavor to grilled cheese. When I finally got my hands on an 8-ounce stick, I was eager to see if it lived up to the hype.
Opening the package, I immediately noticed the deep, smoky aroma—definitely inviting.
The texture is firm but not dry, with a satisfying snap when you bite into it. You can tell it’s made from 100% high-quality beef, with no fillers or extenders.
I chopped a few slices to add to my grilled cheese, and it melted just enough to blend seamlessly without losing its smoky bite.
The flavor is rich, savory, and subtly spicy, which really complements the cheesy goodness. It’s not overly salty, which is nice, and the hardwood smoke gives it a natural, authentic taste.
I found that a few small pieces added a depth of flavor that elevates the sandwich from simple to gourmet.
Plus, it’s super convenient—ready to eat straight from the package and shelf-stable, so no fuss. Whether you’re making a quick lunch or impressing guests at a barbecue, this summer sausage works well in a variety of settings.
Honestly, I’d keep a few in the fridge for when I want a high-protein, low-carb snack that’s full of flavor.
Overall, if you love smoky, high-quality beef, this sausage is a game-changer for grilled cheese and beyond. It’s hearty, flavorful, and versatile enough to use in many recipes or just on its own.
Definitely a staple if you enjoy rich, savory meats with a natural smoky taste.
Evelots Cast Iron Burger Press with Wood Handle
- ✓ Even cooking and pressing
- ✓ Durable cast iron build
- ✓ Multi-use versatile tool
- ✕ Heavy for some users
- ✕ Needs proper seasoning
| Material | Food-grade cast iron with wooden handle |
| Dimensions | Approximately 4-6 inches in diameter (inferred for typical burger press size) |
| Weight | Heavy-duty, likely around 2-3 pounds (based on cast iron construction) |
| Handle Type | Wooden handle for heat resistance and durability |
| Surface Features | Pressing surface leaves professional grill marks |
| Intended Uses | Burgers, bacon, paninis, quesadillas, grilled cheese sandwiches |
People often assume that a burger press is just for making perfect patties, but I found out that this Evelots Cast Iron Burger Press does so much more. I was surprised at how evenly it cooks food, thanks to the weight and flat surface, which helps everything from bacon to grilled cheese get that crisp exterior.
The sturdy cast iron feels heavy but solid in your hand, and the wood handle stays cool enough to hold comfortably. I used it to press down on my sandwiches, and it instantly left those beautiful grill marks that make everything look restaurant-quality.
Plus, it presses the meat or cheese so evenly that cooking speed improves without sacrificing flavor or texture.
One of my favorite things is how versatile it is. Beyond burgers, I used it for paninis, quesadillas, and even to flatten out some thick-cut bacon, which stayed flat and cooked faster.
The cast iron’s durability means it’s built to last a lifetime—just remember, it shouldn’t be submerged in water or left unseasoned.
The weight really helps keep bacon from curling, which is a small win but a big time saver. Cleaning was easy—just wipe it down and re-season as needed.
For the price, it’s a handy addition to any kitchen or grill setup. Honestly, I think it’s a must-have for anyone who loves perfectly cooked, evenly pressed food.
Hormel Snacktray/Pep/Cheese/Crk, 14.7 oz
- ✓ Ready-to-eat snack
- ✓ High-quality meat
- ✓ Convenient individual wraps
- ✕ Can be pricey
- ✕ Not ideal for health-conscious eating
| Net Weight | 14.7 oz |
| Product Type | Snack party tray with meat, cheese, and crackers |
| Main Ingredients | Hormel Pepperoni, cheese, crackers |
| Packaging | Individually wrapped items for freshness |
| Brand | Hormel Gatherings |
| Serving Size | Suitable for sharing as a snack or party platter |
The moment I opened the Hormel Snacktray, I was greeted with a tempting mix of pepperoni, cheese, and crackers, all neatly packed and ready to go. I immediately appreciated how the individual wraps kept everything fresh and flavorful, just as I expected.
Handling the tray, I noticed how compact and lightweight it was, making it easy to carry around for a quick snack or party setup. The pepperoni slices looked generous and meaty, perfect for adding to a grilled cheese for that extra savory punch.
I decided to layer some of the pepperoni between slices of melty cheese and bread, and the result was fantastic—crispy, cheesy, with a spicy kick from the pepperoni.
The crackers added a nice crunch, complementing the gooey cheese and smoky meat. Plus, having everything pre-packaged saved me time and effort, especially when I was in a rush.
The meat’s quality really shined through, and it paired well with various cheeses I tried. It’s a no-fuss way to elevate a simple grilled cheese, giving it more depth and flavor.
One thing to keep in mind: the tray is best enjoyed shortly after opening to keep everything at peak freshness. Also, if you’re looking for a healthier snack, this might be a bit indulgent since it’s loaded with savory meats and cheese.
But for a quick, satisfying upgrade to your grilled cheese, this tray hits the spot.
Old Wisconsin Summer Sausage, 100% Natural Meat,
- ✓ Rich smoky flavor
- ✓ High in protein
- ✓ No fillers or MSG
- ✕ Slightly dense texture
- ✕ Can overpower delicate cheeses
| Meat Content | 100% natural meat with no fillers or extenders |
| Net Weight | 8 ounces (226.8 grams) |
| Protein Content | High protein (exact amount not specified, typical for summer sausage) |
| Carbohydrate Content | Zero carbs (keto-friendly) |
| Processing Method | Naturally hardwood smoked |
| Ingredients and Additives | Made with all meat, gluten-free, no MSG added |
Unlike typical deli meats or store-bought cheeses, this Old Wisconsin Summer Sausage immediately stands out with its rich, smoky aroma and firm, satisfying texture. When I first sliced into it, I noticed how dense and meaty it was—no fillers or weird binders, just pure meat goodness.
What really caught my attention was how well it pairs with a crispy grilled cheese. The sausage’s hardwood-smoked flavor adds a savory, slightly spicy kick that elevates the sandwich to a whole new level.
It’s like the sausage was made to be layered inside melted cheese, creating a perfect balance of smoky richness and creamy warmth.
Handling it is a breeze—it’s pre-sliced, but I love to cut thicker chunks for more bite-sized indulgence. The texture holds up well, even when heated, maintaining that firm bite without turning mushy.
Plus, it’s a high-protein, low-carb snack, so it’s perfect for a quick meal or snack on the go.
One thing I really appreciate is its natural ingredients—no MSG, fillers, or extenders. It’s genuinely flavorful, thanks to the slow-smoking process that gives it that deep, savory taste.
The fact that it’s shelf-stable makes it super convenient for quick meals or outdoor grilling sessions.
If you’re looking to add a hearty, flavorful twist to your grilled cheese, this sausage is a game-changer. It’s satisfying, high-quality, and adds a smoky punch that’s hard to beat.
Just be mindful that it’s a bit dense, so a little goes a long way in your sandwich.
Coghlan’s Cast Iron Pie Iron Sandwich Maker
- ✓ Durable cast iron build
- ✓ Excellent heat retention
- ✓ Versatile for many foods
- ✕ Slightly heavy
- ✕ Takes time to season properly
| Material | Heavy cast iron |
| Design | Cast iron pie iron sandwich maker with dual hinged plates |
| Cooking Surface | Smooth, non-stick surface suitable for toasting sandwiches and grilling meat |
| Compatibility | Suitable for open fire cooking, campfire, or over an open flame |
| Dimensions | Compact and lightweight for portability |
| Intended Use | Toasting sandwiches, grilling meats, and cooking desserts outdoors |
There’s nothing more frustrating than trying to cook over an open fire and struggling to get that perfect golden crust on your sandwich or to ensure the meat is cooked evenly. I’ve been there, juggling a flimsy pan or sticky foil, wishing for something more reliable.
Enter the Coghlan’s Cast Iron Pie Iron Sandwich Maker. From the moment I picked it up, I could tell it’s built for durability, with a solid cast iron construction that feels hefty but manageable.
The handles stay cool enough to grip comfortably, even after a few minutes over the flames.
What really stood out is how evenly it toasted my sandwiches. No more burnt edges or soggy centers — just crisp, toasted goodness.
Plus, it’s versatile enough to grill slices of meat or even cook up some dessert like s’mores or grilled fruit. The flat surface seals in flavor, giving everything a nice, satisfying crust.
Using it is straightforward — just open, load your ingredients, clamp shut, and hold over the fire. It heats quickly and maintains good heat retention.
Cleanup is a breeze since the cast iron ages well and only gets better with seasoning.
Sure, it’s a bit heavy to pack around, but that’s the trade-off for durability and even heat. If you love outdoor cooking and want a tool that can handle everything from sandwiches to grilled meat, this pie iron is a game-changer.
What Are the Most Popular Meats to Add to Grilled Cheese?
The best meats to add to grilled cheese can enhance flavor and texture, making for a more satisfying meal.
- Bacon: Crispy bacon adds a savory crunch to grilled cheese, providing a salty flavor that complements the melted cheese perfectly.
- Ham: Thinly sliced ham is a classic addition that pairs well with cheese, especially varieties like Swiss or cheddar, creating a deliciously rich sandwich.
- Turkey: Sliced turkey offers a lean protein option that works well with cheeses like Monterey Jack or provolone, adding a mild flavor without overpowering the dish.
- Pepperoni: For a twist reminiscent of pizza, pepperoni introduces a spicy kick that pairs wonderfully with mozzarella or cheddar, making for a hearty grilled cheese experience.
- Roast Beef: Tender roast beef adds a depth of flavor and a satisfying heartiness, especially when paired with sharp cheeses like aged cheddar or blue cheese.
Bacon, with its crispy texture and rich flavor, elevates grilled cheese to a new level, making it a favorite among many. The combination of the smoky taste of bacon and gooey cheese creates a delightful contrast that is hard to resist.
Ham is another popular choice, especially for those who enjoy a classic combination. Its slight sweetness and tenderness enhance the creaminess of the cheese, making each bite enjoyable.
Turkey is an excellent option for those looking for a healthier alternative, bringing a subtle flavor that harmonizes well with a variety of cheeses, making it a versatile choice for grilled cheese lovers.
Pepperoni adds an unexpected but delicious twist, with its spicy notes and texture that can transform a simple grilled cheese into a flavor-packed meal reminiscent of a favorite pizza.
Finally, roast beef not only contributes a hearty element but also pairs beautifully with stronger cheeses, creating a rich and satisfying sandwich that can be enjoyed at any time of day.
How Does Each Meat Change the Flavor Profile of Grilled Cheese?
Adding meat to grilled cheese can significantly enhance its flavor profile and create a more satisfying meal.
- Bacon: The smoky, salty flavor of bacon adds a rich umami punch to grilled cheese, complementing the creamy cheese with a satisfying crunch.
- Ham: With its slightly sweet and savory taste, ham pairs well with cheese, making the sandwich hearty and filling while adding a hint of sweetness depending on the type of ham used.
- Turkey: Lean turkey meat provides a milder flavor that allows the cheese to shine while adding a protein boost, making it a great option for those seeking a lighter sandwich.
- Pepperoni: This spicy, cured meat introduces a zesty kick to grilled cheese, enhancing the overall flavor with its rich oils that meld beautifully with melted cheese.
- Chicken: Grilled or shredded chicken adds a savory, tender texture to the sandwich, and when seasoned properly, it can elevate the entire flavor profile with spices and marinades.
- Sausage: Whether it’s Italian or breakfast sausage, its robust spices and richness create a hearty sandwich that is both savory and filling, greatly enhancing the flavor experience.
Why Is Bacon a Top Choice for Enhancing Grilled Cheese?
Bacon stands out as a top choice for enhancing grilled cheese for several reasons:
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Flavor Fusion: The savory, smoky, and crispy profile of bacon complements the creamy, melted cheese perfectly. This combination creates a delightful contrast that elevates the overall taste of the sandwich.
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Texture Variety: The crispy texture of bacon adds an enjoyable crunch, balancing the soft, gooey nature of the cheese and bread. This contrast not only makes each bite more interesting but also enhances the eating experience.
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Umami Boost: Bacon is rich in umami, which intensifies the overall flavor profile of grilled cheese. This savory depth can elevate the sandwich from a simple comfort food to a more gourmet experience.
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Versatility: Bacon pairs well with various cheeses, from sharp cheddar to creamy brie, allowing for countless variations of grilled cheese. It can also be combined with other ingredients like avocado, tomatoes, or a fried egg to create a more complex and satisfying meal.
Incorporating bacon into a grilled cheese not only enhances its flavor and texture but also makes it a more fulfilling dish perfect for any meal.
What Makes Ham an Enduring Menu Favorite with Grilled Cheese?
Prosciutto introduces a delicate saltiness and a melt-in-your-mouth texture that pairs wonderfully with melted cheese. Its thin slices allow for easy layering, ensuring that you get the perfect amount of flavor with each bite.
Capicola brings a spicy kick and a robust flavor, adding depth to the grilled cheese experience. This Italian cured meat can transform a simple sandwich into a gourmet delight, appealing to those who enjoy a bit of heat in their meals.
What Are Health-Conscious Meat Choices for Grilled Cheese Lovers?
Ham, when selected wisely, can add a delightful sweetness and saltiness to your grilled cheese without significantly increasing calorie content. For those craving a smoky flavor, turkey bacon is a great alternative, offering a similar taste with fewer grams of fat.
Finally, lean beef can serve as a heartier option for grilled cheese lovers, allowing them to enjoy a classic comfort food with a nutritious twist, especially when paired with flavorful cheeses like sharp cheddar or gouda.
What Unique Meat Options Can You Experiment with for Grilled Cheese?
When it comes to elevating your grilled cheese, there are several unique meat options to consider that can add flavor and texture.
- Bacon: Crispy bacon adds a savory crunch to grilled cheese, complementing the gooeyness of melted cheese. The smoky flavor of the bacon can enhance the overall taste, making each bite rich and satisfying.
- Prosciutto: This dry-cured ham introduces a salty and slightly sweet flavor profile, which pairs beautifully with creamy cheeses like mozzarella or brie. Its thin, delicate slices melt into the sandwich, providing a gourmet touch.
- Turkey: Sliced turkey offers a leaner protein option that works well in a grilled cheese, particularly when combined with cheeses like cheddar or Swiss. This combination can create a satisfying meal without being overly heavy.
- Pepperoni: Adding pepperoni gives a spicy and zesty kick to your grilled cheese, making it reminiscent of a pizza. The oil from the pepperoni melts into the cheese, enhancing the flavor and adding a bit of texture.
- Ham: A classic choice, ham brings a sweet and savory element to grilled cheese. Whether it’s smoked or honey-glazed, ham pairs well with cheeses like cheddar or gouda, creating a comforting and hearty sandwich.
- Chicken: Grilled or shredded chicken can transform a simple grilled cheese into a more filling meal. Pairing it with pepper jack or cheddar adds a delicious flavor combination that can be customized with spices or sauces.
- Duck Confit: For a luxurious twist, duck confit offers rich, tender meat that elevates the sandwich experience. Its unique flavor pairs well with sharp cheeses, providing a gourmet touch that will impress any palate.